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Dust Collection Safety

A recent posting by the National Fire Protection Agency (NFPA) stated that the 2006 Combustible Dust Hazard Safety publication reported 281 major dust explosions with a total of 119 deaths and 718 injuries from 1980 to 2003.  These incidents were due to the combustion of accumulated dust, unsafe dust mixtures, and other similar causes.  Following this report there have been at least two explosions involving casualties.  One explosion occurred at the Imperial Sugar refinery in Port Wentworth, Georgia, and another at a plastic molding plant in Kinston, North Carolina.  To help prevent such industrial disasters, the NFPA is currently revising their combustible dust safety standards including NFPA-654 and NFPA-664.  The United States Occupational Safety and Health Administration (OSHA) requires that combustibility information on all dusts encountered in a workplace be accessible to employees.

It is the employer’s responsibility to determine and apply the best methods to ensure safety in the workplace.  These methods should include informing employees of the different types of dust materials present and how they are controlled.  Standard Tools & Equipment provides products to aid in the management of powder coating, sanding/prepping, and woodworking.  Our spray booths can be used for collecting sanding/prepping wastes and powder coat overspray.  We also manufacture cyclone dust collectors that can be used to control dust, chips, and shavings created in woodworking operations.  The cyclone dust collectors are best suited for small-to-medium shops, or for a limited number of machines in a larger shop.  Using small collectors in a large shop reduces noise and energy consumption, as well as allowing more flexibility in shop layout.

For more information regarding combustible dust and workplace requirements contact OSHA.
Please contact Standard Tools & Equipment Co. at 1-800-451-2425 for pricing or product information.

Going Green in 2010

Today there is an increased awareness of protecting our environment from hazardous emissions and waste.  Everyone is ‘Going Green’ to reduce these environmental pollutants.  All types of companies are expected to address this matter, including firms operating spray booths.  Spray booth operations can reduce waste in one of two manners: a dramatic overhaul of the entire process or incremental improvements.

Dramatic overhauls are expensive because they typically require intensive planning and resources. By focusing on the materials and equipment companies also bypass an opportunity to improve their employees and business processes. Production is almost always impacted during a change of this type and often afterwards.  Even with an overhaul companies should not assume that all wastes will be eliminated.

Incremental improvements can be made in a manner that does not upset the production of a shop.  These improvements can be started immediately and scheduled with available resources, government incentives, and production requirements taken into account.  This is the process recommended by the Tools USA specialists.

Example of an Incremental Plan:

  • Benchmark current operations: material types and volumes used, liquid and solid hazardous waste recorded, gaseous emissions calculated, hazardous operations noted, and level of operator knowledge
  • Identify materials used to eliminate the most hazardous; many paint and solvent manufacturers now offer low-VOC options
  • Evaluate solid and liquid waste by identifying waste source, retraining employees, mixing precise materials for jobs,  and eliminating storage of excess material
  • Understand gaseous wastes and new filter options
  • Evaluate storage and spray guns

These steps require only a small investment and create a good foundation for future conversion to powder coating or waterborne paints and equipment.  A shop that understands and addresses existing issues with incremental improvements will recover investments for major changes more quickly than a shop that makes only a dramatic change.

Please contact Kelly Goudy or the technical staff at Tools USA if you have questions about ‘Going Green’ with your spray booth operation.

Pass-Thru Side-Down Draft Spray Booth

At Tools USA we routinely get requests for spray booths to be used on a conveyor line.  Usually we will offer two opposed open-face booths or one of our designs with cutouts in the side walls.  We have even made a spray booth to run lengthwise in order for the operator to stop/start the line when getting parts in and out of the DTD booth.  Tools USA now offers a new booth style that mimics a larger-scale pass-thru booth using our SDD-1000 ETL and pressurized intake.

Pass-Thru Side-Down Draft Spray Booth (PTSDD-1000)
PTSDD-1000 Pass-Thru Side-Down Draft Spray Booth

(shown with conveyer and parts simulated)

  • Designed to be used with conveyer paint line
  • Standard size suited to industrial parts: cabinets, furniture, housings, control boxes, carts, signs
  • Wide enough for two spray operators for combined coverage
  • Pressurized openings to prevent dirt/dust from entering spray area
  • Uses air from exterior of shop (also works with heated air make-up unit)
  • 4.8 air exchanges per minute (4.0 minimum required by OSHA and NFPA)
  • Two personnel doors
  • Eight Class 2/Div II lights
  • Unobstructed ceiling allows exterior support of conveyer line if necessary
  • Popular custom features: size of openings, size of booth, # of lights, Class 1/Div II lights, powder coated booth
  • Can be set up as powdercoat booth with HEPA filters to recycle in-shop air

For further information contact Kelly Goudy at Tools USA
Phone: 1-800-451-2425
Email: KellyG@standardtool.com

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